3D Roller Bending Machine
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True 3D Bending: Multi-axis bending with programmable rotation and boost
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Booster Feed System: High-precision bending for thin or delicate profiles
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Variable Center Rolls: Easily adapt to various profiles and shapes
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Servo + PLC Control: Automated, precise, and repeatable bending process
3D ROLLER Bending Machine
- 3D Bending Capability: It can bend profiles in multiple directions, making it suitable for complex shapes and curves.
- Advantages: Capable of 3D bending, equipped with a booster to support profile pushing, the machine can turn up to 25 degrees to assist bending, and includes a profile support table
- Variable Centres
- Wide Bending Range
- PLC Control Servomotion Drive
- 4th Roller control (Optional)
Specs
- X-axis Bending force: 15T
- Y/Z-axis Resolution: 0.01mm
- 3 Individually driven rollers, Infinitely variable: 1–14rpm
- Front rollers infinitely adjustable: 258–518mm
- Tool holder Ø: 60mm
- Rollers Height: 250mm
- Torque: 2470N.m
- Travel (controlled Y-axis): 255mm
- Hydraulic drive: 3.7KW
- Roller drive, electrical: 3KW
- Power supply: 380V 50Hz 17A
- Weight: 2100Kg
- L x W x H: 2200 x 1000 x 1850
Dimension
L x W x H: 2200 x 1000 x 1850
Installation and commissioning
The machine should be connected to a 480V, 3-phase, 60Hz power supply via a 32A wall-mounted isolator. Additionally, a compressed air supply of 3 to 5 bar is required.
For optimal results, we highly recommend that the machine be installed and commissioned under the consultancy and supervision of Inductaflex engineers. To support this, we offer installation and commissioning services, as well as ongoing maintenance, to ensure the machine operates according to its specifications.
Shipping
We are willing to handle the shipment in accordance with the requested term under Incoterms 2020
Warranty
The warranty period for goods is within 3 years from the date of BL/AWB for any breakage, damage, or defects caused by the quality of the Goods or for reasons attributable to the Seller.
In the event that the Goods need to be repaired or replaced within the warranty period, the execution time shall be the minimum reasonable time required, starting from the date mutually agreed upon by the Buyer and Seller.
However, the Seller shall be relieved of its obligations under this Warranty to the extent that:
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The Buyer has modified the machines;
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The damage to the Goods has occurred during transit or is due to improper storage, unloading, handling, or operation by the Buyer;
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The Buyer has failed to handle, install, operate, and maintain the Goods strictly in accordance with the Seller’s instruction manual;
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Additionally, wear and tear parts are excluded from the warranty.
In the case of a turnkey project, the warranty will commence once the installation is completed.
STANDARD FEATURE
Variable Shafts
Optimizes tool size and bending moment to reduce section distortion.
world leading bend software
The CNC system’s advanced algorithms and automation enable precise and error-free bending, ensuring seamless execution of complex profiles.
shaft stiffeners
Allows for longer shafts to be processed without performance loss.
Pneumatic Activation of Part Length Encoder
– Accurate Position Tracking
– Bend Angle Control
– Ensures Consistency
– Automation Integration
Part end sensor
Sensors help identify the material’s position.
Allen Bradley Safety Handle
Automatically touches the profile when bending and retracts for profile removal
EXCLUSIVE SERVICES WITH LIMITED OFFERS
MAINTENANCE
2. Spare parts supply
3. Performance optimization
TRAINING
2. Advanced Technical Training &
3. Video Training
TECHNICAL SUPPORTS
2. Spare guide for repairs and adjustment.
INSTALLATION & SET UP
2. On-site Supervision & Consultancy.
TOOLING DESIGN & SUPPLY
2. Tool Manufacturing.
TECHNICAL CONSULTATION
2. On-site machine customization and solutions for specific requirements.
EXAMPLE BENDS
Engineered for Flexibility and Efficiency
Variable Centre Adjustment
Easily switch between profiles and radius requirements with our adjustable center rollers — perfect for mixed-material and mixed-radius production runs.
Energy-Efficient Servo Control
Reduce power consumption by up to 70% with our PLC-integrated servo drive technology, delivering silent operation, lower maintenance, and smarter performance.
Optional Features for Specialized Production
BOOSTER
– Guarantees zero-slip bending of even small radii in a single pass
– Assists with bending complex profiles
4TH ROLLER
– Increases bending ability for larger, thicker profiles and complex curves, especially with thin or complex profiles.
– Improving bending accuracy
– Reducing material deformation
What Makes Our 3D Bender Stand Out?
True Multi-Axis 3D Bending
Bend tubes and profiles in multiple directions simultaneously with servo-driven axes. The system supports real-time control of roll positions and rotation angles for seamless compound curves.
25° Rotational Bending Capability
Unique to Inductaflex — rotate the profile up to 25 degrees during bending to create helical, spiral, or multi-directional forms with unprecedented ease.
Tailored to Meet Industry Standards
Our machines are built in accordance with ISO 9001, ensuring traceability, process consistency, and performance reliability demanded by Tier 1 and OEM manufacturers.
Aluminium Extrusion Roller Bending Machine Information
| AL-12 V | AL-15 | AL-25 H | AL-40 H | L-70 H | |
| 2D/3D versions | 2D and 3D | 2D and 3D | 2D and 3D | 2D and 3D | 2D and 3D |
X-axis |
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| Bending force X-axis | 12T | 15T | 2ST | 40T | 70T |
| Drive X-axis | Hybrid, servo hydraulic clean, low noise 70% energy savings | Hybrid servo hydraulic clean, low noise 70% energy savings | Hybrid servo hydraulic clean, low noise 70% energy savings | Hybrid, servo hydraulic, clean. low noise 70% energy savings | Hybrid servo hydraulic clean low noise 70% energy savings |
| Stroke of Z/U-axis | 100mm | 150mm | 200mm | 250mm | 400mm |
| Maximum part width | 60 | 80 | 180 | 225 | 350 |
| Positioning accuracy of the X-axis | 0.01mm | 0.01mm | 0.01mm | 0.01mm | 0.01mm |
Y-axis |
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| 3 individual driven rollers speed | 1-20 rpm | 1-14 rpm | 1-14 rpm | 1-10 rpm | 1-10 rpm |
| Front shaft distance (roller spacing) | 180 390mm | 258-518mm | 362-762mm | 410-1510mm | 800-1600mm |
| Shaft diameter | 50mm | 80mm | 105mm | 105mm | 130mm |
| Shaft height | 180mm | 250mm | 330mm | 450mm | 700mm |
| Total torque | 1700Nm | 2470Nm | 4847Nm | 7500Nm | 45000Nm |
| Max Torque per shaft | 850Nm | 823Nm | 1615Nm | 3500Nm | 11000Nm |
| Y axis travel distance | 165mm | 255mm | 400mm | 500mm | 650mm |
| Hydraulic drive | 2.2kw | 3.7kw | 5.5kW | 5.5kw | 5.5kW |
| Shaft drive: individually drivent | Servo electric clean low noise 70% energy savings | Servo electric clean, low noise 70% energy savings | Servo electric clean low noise 70% energy savings | Hybrid servo hydraulic clean, low noise 70% energy saving | Hybrid servo hydraulic, clean, low noise 70% energy saving |
| Shaft supports | Standard | Standard | Standard | Standard | Standard optional servo close |
Z-axis |
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| Z-axis | Manual standard roller | Manual standard roller | Manual standard roller | Standard powered | Standard powered |
| Z axis powered option | Electric 1000 kg | Electric 2000 kg | Electric 4000 kg | Electric 5000 kg | Electric 7000 kg |
Control / Software: |
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| Machine control | Intelligent CNC, reverse bending | Intelligent CNC reverse bending | Intelligent CNC reverse bending | Intelligent CNC reverse bending | Intelligent CNC reverse bending |
| Operating system | Windows | Windows | Windows | Windows | Windows |
General technical data |
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| KW | 2.4kw | 3kw | 4.4kw | 4.7kw | 12.3kW |
| Power supply connection | ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz 17Amps | ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz. 24 Amps | ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz. 32 Amps | ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz. 42 Amps | ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz. 50 Amps |
| Length/width/height | 1731x674x1670mm | 1249x1134x1432mm | 2037x1300x2148mm | 2170x2075x1800mm | 2520x2475x214Bmm |
| Weight | 1200kg 2500lbs | 1800kg. 3960 lbs | 2600kg. 5720 lbs | 3000kg. 6600 lbs | 7000kg. 15400 lbs |
| Transportability of the machine | Pallet truck | Pallet truck | Fork truck | Fork truck | Crane |
| Hydraulic oil volume | 60L | 100L | 180L | 240L | 320L |
Bending capacity |
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| Maximum profile size |
2 1/2″ x 2 1/2″ x 1/8″. 60 x 60 x 3mm |
3 1/2″ x 3 1/2″ x 1/8″. 80 x80x 3mm |
5″ x 5″ x 3/16″. 125 x 125 x 5 mm |
7″ x 7″ x 3/16″ 180 x180 x 5mm |
10″ x 10″ x 1/4″ 250 x 250 x 6mm |
| Minimum radius (non mandrel) | Width on plan x 10 standard | Width on plan x 10 standard | Width on plan x 10 standard | Width on plan x 10 standard | Width on plan x 10 standard |
FAQs
Common Questions About 3D ROLLER BENDING MACHINE Contact us with any questions that you may have, or review some of the commonly asked questions that our sales team receives below:
What is an Aluminium Extrusion 4 Roller Bending Machine?
It is a CNC-controlled machine designed to bend aluminium profiles with high precision. It uses four rollers, including movable tall tool shafts, to achieve a wide bending range and accommodate complex shapes.
What profile sizes can this machine handle?
It can handle profiles from 1/4″ to 2 1/2″ in height and 6mm to 60mm in width.
How easy is it to operate the machine?
With Smart CNC and intuitive bending software, users can learn to operate the machine within one hour.
Can I upload my CAD drawings for bending?
Yes, the machine supports DXF and STEP file imports. Bending can be initiated within 60 seconds of uploading.
Is it servo electric or hydraulic?
The machine comes in Servo Electric or Hybrid Servo Hydraulic versions for clean, low-noise, energy-efficient operation.
Do you offer installation and training?
Yes. Inductaflex offers on-site machine installation, supervision, and comprehensive training: basic, advanced technical, and video-based.
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