Aluminium Extrusion 4 Roller Bending Machine

  • Smart CNC – 1 hour to learn
  • DXF/STEP file import to bend in 60 seconds
  • Protect your team with the World’s safest roll bender
  • Movable tall tool shafts for a huge bending range.

ALUMINIUM EXTRUSION 4 ROLLER BENDING MACHINE

  • 1/4″ – 2 1/2″ height profiles, 6mm – 60mm
  • Bending software is simple to use
  • Servo Electric / Hybrid
  • CAD Drawing Upload, dxf and 3D files.
Specs
  • Robot loading of parts
  • Robot saw function to cut the lead material to length
  • Additional safety scanners
  • Integrate and adapt with existing system or/and machining cell
  • Support tables for large parts
  • Z axis for asymmetric profiles
  • Profile design consultation
  • Tool design
  • Bespoke functions
Optional extras
  • Robot loading of parts
  • Robot saw function to cut the lead material to length
  • Complete bend cell set up
  • Additional safety scanners
  • Link to an existing machining cell (Integrate and adapt with existing system or/and machining cell)
  • Support tables for large parts
  • Z axis for asymmetric profiles

Besides, We are capable to consult more bending solution, tools and add more functions to software as per requirements

Dimension

68” long x 51” wide (1727 x 1295) See downloadable pdf/dxf

Installation and commissioning

The machine should be connected to a 480V, 3-phase, 60Hz power supply via a 32A wall-mounted isolator. Additionally, a compressed air supply of 3 to 5 bar is required.

For optimal results, we highly recommend that the machine be installed and commissioned under the consultancy and supervision of Inductaflex engineers. To support this, we offer installation and commissioning services, as well as ongoing maintenance, to ensure the machine operates according to its specifications.

Shipping

We are willing to handle the shipment in accordance with the requested term under Incoterms 2020

Warranty

The warranty period for goods is within 3 years from the date of BL/AWB for any breakage, damage, or defects caused by the quality of the Goods or for reasons attributable to the Seller.

In the event that the Goods need to be repaired or replaced within the warranty period, the execution time shall be the minimum reasonable time required, starting from the date mutually agreed upon by the Buyer and Seller.

However, the Seller shall be relieved of its obligations under this Warranty to the extent that:

  • The Buyer has modified the machines;

  • The damage to the Goods has occurred during transit or is due to improper storage, unloading, handling, or operation by the Buyer;

  • The Buyer has failed to handle, install, operate, and maintain the Goods strictly in accordance with the Seller’s instruction manual;

  • Additionally, wear and tear parts are excluded from the warranty.

In the case of a turnkey project, the warranty will commence once the installation is completed.

STANDARD FEATURES

world leading bend software

automatic deployment

Measuring sensor

EXCLUSIVE SERVICES WITH LIMITED OFFERS

MAINTENANCE

1. Software updates
2. Spare parts supply
3. Performance optimization

TRAINING

1. On-site – Customer
2. Advanced Technical Training &
3. Video Training

TECHNICAL SUPPORTS

1. Technical support for troubleshooting and service
2. Spare guide for repairs and adjustment.

INSTALLATION & SET UP

1. On-site Machine installation for indications.
2. On-site Supervision & Consultancy.

TOOLING DESIGN & SUPPLY

1. Custom Tool Design, Plans, and
2. Tool Manufacturing.

TECHNICAL CONSULTATION

1. Expert testing and evaluation for challenging cases.
2. On-site machine customization and solutions for specific requirements.

EXAMPLE BENDS

4 roller bend
4 roller bend
LED Profiles - Multi Directional Aluminium Profile Bender
Window Profile Bending - Multi Directional Aluminium Profile Bender

Aluminium Extrusion 4 Roller Bending Machine Information

 

AL-12 V AL-15 AL-25 H AL-40 H L-70 H
2D/3D versions 2D and 3D 2D and 3D 2D and 3D 2D and 3D 2D and 3D

X-axis

Bending force X-axis 12T 15T 2ST 40T 70T
Drive X-axis Hybrid, servo hydraulic clean, low noise 70% energy savings Hybrid servo hydraulic clean, low noise 70% energy savings Hybrid servo hydraulic clean, low noise 70% energy savings Hybrid, servo hydraulic, clean. low noise 70% energy savings Hybrid servo hydraulic clean low noise 70% energy savings
Stroke of Z/U-axis 100mm 150mm 200mm 250mm 400mm
Maximum part width 60 80 180 225 350
Positioning accuracy of the X-axis 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm

Y-axis

3 individual driven rollers speed 1-20 rpm 1-14 rpm 1-14 rpm 1-10 rpm 1-10 rpm
Front shaft distance (roller spacing) 180 390mm 258-518mm 362-762mm 410-1510mm 800-1600mm
Shaft diameter 50mm 80mm 105mm 105mm 130mm
Shaft height 180mm 250mm 330mm 450mm 700mm
Total torque 1700Nm 2470Nm 4847Nm 7500Nm 45000Nm
Max Torque per shaft 850Nm 823Nm 1615Nm 3500Nm 11000Nm
Y axis travel distance 165mm 255mm 400mm 500mm 650mm
Hydraulic drive 2.2kw 3.7kw 5.5kW 5.5kw 5.5kW
Shaft drive: individually drivent Servo electric clean low noise 70% energy savings Servo electric clean, low noise 70% energy savings Servo electric clean low noise 70% energy savings Hybrid servo hydraulic clean, low noise 70% energy saving Hybrid servo hydraulic, clean, low noise 70% energy saving
Shaft supports Standard Standard Standard Standard Standard optional servo close

Z-axis

Z-axis Manual standard roller Manual standard roller Manual standard roller Standard powered Standard powered
Z axis powered option Electric 1000 kg Electric 2000 kg Electric 4000 kg Electric 5000 kg Electric 7000 kg

Control / Software:

Machine control Intelligent CNC, reverse bending Intelligent CNC reverse bending Intelligent CNC reverse bending Intelligent CNC reverse bending Intelligent CNC reverse bending
Operating system Windows Windows Windows Windows Windows

General technical data

KW 2.4kw 3kw 4.4kw 4.7kw 12.3kW
Power supply connection ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz    17Amps ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz.       24 Amps ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz.       32 Amps ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz.       42 Amps ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz.       50 Amps
Length/width/height 1731x674x1670mm 1249x1134x1432mm 2037x1300x2148mm 2170x2075x1800mm 2520x2475x214Bmm
Weight 1200kg   2500lbs 1800kg.  3960 lbs 2600kg.   5720 lbs 3000kg. 6600 lbs 7000kg. 15400 lbs
Transportability of the machine Pallet truck Pallet truck Fork truck Fork truck Crane
Hydraulic oil volume 60L 100L 180L 240L 320L

Bending capacity

Maximum profile size

2 1/2″ x 2 1/2″ x 1/8″.

60 x 60 x  3mm

3 1/2″ x 3 1/2″ x 1/8″.

80 x80x 3mm

5″ x 5″ x 3/16″.

125 x 125 x 5 mm

7″ x 7″ x 3/16″

180 x180 x 5mm

10″ x 10″ x 1/4″

250 x 250 x 6mm

Minimum radius (non mandrel) Width on plan x 10 standard Width on plan x 10 standard Width on plan x 10 standard Width on plan x 10 standard Width on plan x 10 standard

Machine in use

FAQs

Common Questions About ALUMINIUM EXTRUSION ROLLER BENDING MACHINE. Contact us with any questions that you may have, or review some of the commonly asked questions that our sales team receives below:

What is an Aluminium Extrusion 4 Roller Bending Machine?

It is a CNC-controlled machine designed to bend aluminium profiles with high precision. It uses four rollers, including movable tall tool shafts, to achieve a wide bending range and accommodate complex shapes.

What profile sizes can this machine handle?

It can handle profiles from 1/4″ to 2 1/2″ in height and 6mm to 60mm in width.

How easy is it to operate the machine?

With Smart CNC and intuitive bending software, users can learn to operate the machine within one hour.

Can I upload my CAD drawings for bending?

Yes, the machine supports DXF and STEP file imports. Bending can be initiated within 60 seconds of uploading.

Is it servo electric or hydraulic?

The machine comes in Servo Electric or Hybrid Servo Hydraulic versions for clean, low-noise, energy-efficient operation.

Do you offer installation and training?

Yes. Inductaflex offers on-site machine installation, supervision, and comprehensive training: basic, advanced technical, and video-based.

GET YOUR PROJECT STARTED WITH A FREE QUOTE

Need the right 4 Roller Bending Machine? Our Sales & Engineering team will guide you every step of the way.

parametric 3D curved profile from rhino software