ROBOT BENDING MACHINE
- Servo-Electric Precision
- Automated Robot Integration
- Multi-Radius 2D Profile Bending
- CAD Drawing Upload & CNC Automation
ROBOT BENDING MACHINE
- Servo Electric
- Precision Control
- Advanced CNC
- Drawing Upload
Specs
- X-axis Bending force: 12T
- Y/Z-axis Resolution: 0.01mm
- 3 Individually driven rollers, Infinitely variable: 1–20rpm
- Front rollers infinitely adjustable: 180–390mm
- Tool holder Ø: 50mm
- Rollers Height: 180mm
- Torque: 1700N.m
- Travel (controlled Y-axis): 165mm
- Hydraulic drive: 2.2KW
- Roller drive, electrical: 2.4KW
- Power supply: 380V 50Hz 17A
- Weight: 1000Kg
- L x W x H: 1731 x 674 x 1670
Optional extras
- Robot Arm
- Mandrel
- Y Axis for 2D Bending
- Z Axis for 3D Bending
Dimension
- L x W x H: 1731 x 674 x 1670
Installation and commissioning
The machine should be connected to a 480V, 3-phase, 60Hz power supply via a 32A wall-mounted isolator. Additionally, a compressed air supply of 3 to 5 bar is required.
For optimal results, we highly recommend that the machine be installed and commissioned under the consultancy and supervision of Inductaflex engineers. To support this, we offer installation and commissioning services, as well as ongoing maintenance, to ensure the machine operates according to its specifications.
Shipping
We are willing to handle the shipment in accordance with the requested term under Incoterms 2020
Warranty
The warranty period for goods is within 3 years from the date of BL/AWB for any breakage, damage, or defects caused by the quality of the Goods or for reasons attributable to the Seller.
In the event that the Goods need to be repaired or replaced within the warranty period, the execution time shall be the minimum reasonable time required, starting from the date mutually agreed upon by the Buyer and Seller.
However, the Seller shall be relieved of its obligations under this Warranty to the extent that:
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The Buyer has modified the machines;
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The damage to the Goods has occurred during transit or is due to improper storage, unloading, handling, or operation by the Buyer;
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The Buyer has failed to handle, install, operate, and maintain the Goods strictly in accordance with the Seller’s instruction manual;
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Additionally, wear and tear parts are excluded from the warranty.
In the case of a turnkey project, the warranty will commence once the installation is completed.
STANDARD FEATURES
Variable Shafts
Optimizes tool size and bending moment to reduce section distortion.
Shaft Stiffeners
Allows for longer shafts to be processed without performance loss.
Part End Sensor
Sensors help identify the material’s position.
Safety Handle Control
Automatically touches the profile when bending and retracts for profile removal
Shaft Stiffeners
Control of safety zones during bending machine operation, protecting the operator
Pneumatic Activation of Part Length Encoder
– Accurate Position Tracking
– Bend Angle Control
– Ensures Consistency
– Automation Integration
EXCLUSIVE SERVICES WITH LIMITED OFFERS
MAINTENANCE
2. Spare parts supply
3. Performance optimization
TRAINING
2. Advanced Technical Training &
3. Video Training
TECHNICAL SUPPORTS
2. Spare guide for repairs and adjustment.
INSTALLATION & SET UP
2. On-site Supervision & Consultancy.
TOOLING DESIGN & SUPPLY
2. Tool Manufacturing.
TECHNICAL CONSULTATION
2. On-site machine customization and solutions for specific requirements.
OPTIONAL EXTRA
BOOSTER
Guarantees zero-slip bending of even small radii in a single pass
Assists with bending complex profiles
Mandrel
– Maintains the shape of the profile: prevent it from rippling or deforming during the bending process.
– Mandrels perform better than fillers for thin-walled tubes or profiles
– Supports tight bends: For narrow angles or special designs, the mandrel helps preserve the shape and strength of the profile.
EXAMPLE BENDS
Integrated Robotic Handling for Lights-Out Manufacturing
Automate every stage — from part loading to finished bend.
With a built-in robotic arm, profiles are automatically picked up, positioned, and removed post-bend. This enables seamless mass production with zero manual intervention, ideal for Tier 1 and OEM manufacturing environments.
Multi-Radius Bending in One Setup
Eliminate retooling and downtime by bending multiple radii in a single cycle — perfect for complex window frames, architectural extrusions, or automotive profiles.
Smart CNC Software with Drawing Upload
CAD-to-production made simple with automatic program generation.
Our intuitive CNC software accepts 2D/3D drawing files directly, automatically generating optimized bending paths. Reduce human error, speed up setup, and maintain batch-one flexibility with digital workflow compatibility.
Ready for Industry 4.0 & IoT Monitoring
Built for the modern smart factory, with cloud connectivity, MES integration, and performance logging available on request.
Aluminium Extrusion 4 Roller Bending Machine Information
| AL-12 V | AL-15 | AL-25 H | AL-40 H | L-70 H | |
| 2D/3D versions | 2D and 3D | 2D and 3D | 2D and 3D | 2D and 3D | 2D and 3D |
X-axis |
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| Bending force X-axis | 12T | 15T | 2ST | 40T | 70T |
| Drive X-axis | Hybrid, servo hydraulic clean, low noise 70% energy savings | Hybrid servo hydraulic clean, low noise 70% energy savings | Hybrid servo hydraulic clean, low noise 70% energy savings | Hybrid, servo hydraulic, clean. low noise 70% energy savings | Hybrid servo hydraulic clean low noise 70% energy savings |
| Stroke of Z/U-axis | 100mm | 150mm | 200mm | 250mm | 400mm |
| Maximum part width | 60 | 80 | 180 | 225 | 350 |
| Positioning accuracy of the X-axis | 0.01mm | 0.01mm | 0.01mm | 0.01mm | 0.01mm |
Y-axis |
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| 3 individual driven rollers speed | 1-20 rpm | 1-14 rpm | 1-14 rpm | 1-10 rpm | 1-10 rpm |
| Front shaft distance (roller spacing) | 180 390mm | 258-518mm | 362-762mm | 410-1510mm | 800-1600mm |
| Shaft diameter | 50mm | 80mm | 105mm | 105mm | 130mm |
| Shaft height | 180mm | 250mm | 330mm | 450mm | 700mm |
| Total torque | 1700Nm | 2470Nm | 4847Nm | 7500Nm | 45000Nm |
| Max Torque per shaft | 850Nm | 823Nm | 1615Nm | 3500Nm | 11000Nm |
| Y axis travel distance | 165mm | 255mm | 400mm | 500mm | 650mm |
| Hydraulic drive | 2.2kw | 3.7kw | 5.5kW | 5.5kw | 5.5kW |
| Shaft drive: individually drivent | Servo electric clean low noise 70% energy savings | Servo electric clean, low noise 70% energy savings | Servo electric clean low noise 70% energy savings | Hybrid servo hydraulic clean, low noise 70% energy saving | Hybrid servo hydraulic, clean, low noise 70% energy saving |
| Shaft supports | Standard | Standard | Standard | Standard | Standard optional servo close |
Z-axis |
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| Z-axis | Manual standard roller | Manual standard roller | Manual standard roller | Standard powered | Standard powered |
| Z axis powered option | Electric 1000 kg | Electric 2000 kg | Electric 4000 kg | Electric 5000 kg | Electric 7000 kg |
Control / Software: |
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| Machine control | Intelligent CNC, reverse bending | Intelligent CNC reverse bending | Intelligent CNC reverse bending | Intelligent CNC reverse bending | Intelligent CNC reverse bending |
| Operating system | Windows | Windows | Windows | Windows | Windows |
General technical data |
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| KW | 2.4kw | 3kw | 4.4kw | 4.7kw | 12.3kW |
| Power supply connection | ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz 17Amps | ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz. 24 Amps | ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz. 32 Amps | ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz. 42 Amps | ALL 3 phase, 380, 400, 420 or 480 options, 50/60Hz. 50 Amps |
| Length/width/height | 1731x674x1670mm | 1249x1134x1432mm | 2037x1300x2148mm | 2170x2075x1800mm | 2520x2475x214Bmm |
| Weight | 1200kg 2500lbs | 1800kg. 3960 lbs | 2600kg. 5720 lbs | 3000kg. 6600 lbs | 7000kg. 15400 lbs |
| Transportability of the machine | Pallet truck | Pallet truck | Fork truck | Fork truck | Crane |
| Hydraulic oil volume | 60L | 100L | 180L | 240L | 320L |
Bending capacity |
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| Maximum profile size |
2 1/2″ x 2 1/2″ x 1/8″. 60 x 60 x 3mm |
3 1/2″ x 3 1/2″ x 1/8″. 80 x80x 3mm |
5″ x 5″ x 3/16″. 125 x 125 x 5 mm |
7″ x 7″ x 3/16″ 180 x180 x 5mm |
10″ x 10″ x 1/4″ 250 x 250 x 6mm |
| Minimum radius (non mandrel) | Width on plan x 10 standard | Width on plan x 10 standard | Width on plan x 10 standard | Width on plan x 10 standard | Width on plan x 10 standard |
Machine in use
FAQs
Common Questions About ALUMINIUM EXTRUSION ROLLER BENDING MACHINE. Contact us with any questions that you may have, or review some of the commonly asked questions that our sales team receives below:
What is an Aluminium Extrusion 4 Roller Bending Machine?
It is a CNC-controlled machine designed to bend aluminium profiles with high precision. It uses four rollers, including movable tall tool shafts, to achieve a wide bending range and accommodate complex shapes.
What profile sizes can this machine handle?
It can handle profiles from 1/4″ to 2 1/2″ in height and 6mm to 60mm in width.
How easy is it to operate the machine?
With Smart CNC and intuitive bending software, users can learn to operate the machine within one hour.
Can I upload my CAD drawings for bending?
Yes, the machine supports DXF and STEP file imports. Bending can be initiated within 60 seconds of uploading.
Is it servo electric or hydraulic?
The machine comes in Servo Electric or Hybrid Servo Hydraulic versions for clean, low-noise, energy-efficient operation.
Do you offer installation and training?
Yes. Inductaflex offers on-site machine installation, supervision, and comprehensive training: basic, advanced technical, and video-based.
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Need the right 4 Roller Bending Machine? Our Sales & Engineering team will guide you every step of the way.
