This guide analyzes why aluminum profiles fail during bending, covering fractures, wall thinning, wrinkling, twisting, and warping. It explores diagnostics like microscopic analysis, strain mapping, and FEA modeling to pinpoint weak points. Failures often stem from improper material choice, tight radii, tooling wear, or residual stresses. Preventive strategies include batch testing, design simulations, tool calibration, and FMEA to ensure smoother, safer production.
Prevent bending failures before they happen. Work with Inductaflex to improve diagnostics, refine tooling, and achieve consistent quality.
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Categories:
Engineering Design & Theory
